New Product Relays with Forcibly Guided Contacts G7SA Compact, Slim Relays Conforming to EN Standards * Additional Push-In Plus terminal sockets are used to save wiring work in comparison with traditional screw terminals. (Wiring time is reduced by 60%* in comparison with traditional screw terminals.) * Relays with forcibly guided contacts (EN 50205 Class A, certified by VDE). * Supports the CE marking of machinery (Machinery Directive). * Helps avoid hazardous machine status when used as part of an interlocking circuit. * Four-pole and six-pole Relays are available. * The Relay's terminal arrangement simplifies PWB pattern design. * Reinforced insulation between inputs and outputs. Reinforced insulation between some poles of different polarity. Note: Sockets are sold separately. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. * According to OMRON actual measurement data Be sure to read the Safety Precautions on page 9. Model Number Structure Model Number Legend Specify the power supply voltage (coil rated voltage) when ordering. Relays with forcibly guided contacts G7SA-@A@B@ 1 2 Sockets P7SA-@@-@-@@ 1 2 3 4 5 6 3 1. NO Contact Poles 2. NC Contact Poles 1. Basic Model Name 2: DPST-NO 1: SPST-NC P7SA: Socket for G7SA 3: 3PST-NO 2: DPST-NC 2. Number of Poles 4: 4PST-NO 3: 3PST-NC 10: 4 poles (10 terminals) 5: 5PST-NO 14: 6 poles (14 terminals) 3. Coil Rated Voltage (V) 3. Mounting Type 12 VDC F: Front-mounting 18 VDC P: Back-mounting 4. LED Indicator Blank: Without operation indicator LED/built-in diode ND: With operation indicator LED/built-in diode 5. Terminal Type Blank: Screw terminals when 3. is F type PCB terminals when 3. is P type PU: Push-In Plus terminals 21 VDC 6. Coil Rated Voltage (V) 24 VDC 24 VDC: When 4. is ND 48 VDC 110 VDC 1 G7SA Ordering Information Specify the coil rated voltage when ordering. Relays with Forcibly Guided Contacts Type Sealing Poles 4 poles Standard Flux-tight 6 poles Contact configuration Coil rated voltage Model 3PST-NO, SPST-NC 12, 18, 21, 24, 48, 110 VDC G7SA-3A1B DPST-NO, DPST-NC 12, 18, 21, 24, 48, 110 VDC G7SA-2A2B 5PST-NO, SPST-NC 12, 18, 21, 24, 48, 110 VDC G7SA-5A1B 4PST-NO, DPST-NC 12, 18, 21, 24, 48, 110 VDC G7SA-4A2B 3PST-NO, 3PST-NC 12, 18, 21, 24, 48, 110 VDC G7SA-3A3B Coil rated voltage Model Sockets Mounting LED Indicator Terminal Type Push-In Plus terminals Poles 4 poles Yes 6 poles 4 poles Yes Front-mounting Screw terminals No Back-mounting PCB terminals 24 VDC P7SA-14F-ND-PU P7SA-10F-ND 6 poles P7SA-14F-ND 4 poles P7SA-10F P7SA-10P 6 poles 4 poles No P7SA-10F-ND-PU 6 poles P7SA-14F P7SA-14P Accessories (Order Separately) Short Bars (For P7SA-@F-ND-PU) Pitch No. of poles Colors 2 3 5.2 mm 4 Model*1*2 XW5S-P2.5-2@ Red (RD) Blue (BL) Yellow (YL) 5 XW5S-P2.5-3@ XW5S-P2.5-4@ XW5S-P2.5-5@ Note: Use for crossover wiring of adjacent contact terminals (bottom) within one Socket. *1. Replace the box (@) in the model number with the code for the covering color. Color Options: RD = red, BL = blue, YL = yellow Example: XW5S-P2.5-10RD when the covering color is red. *2. XW5S-P2.5-5@ cannot be used with P7SA-10F-ND-PU. Parts for DIN Track Mounting Type DIN Tracks Model 1m PFP-100N 0.5 m PFP-50N End Plate * PFP-M Spacer PFP-S Minimum Order (quantity) Refer to your OMRON website for details on the PFP-@. * When mounting DIN track, please use End Plate (Model PFP-M). 2 1 10 G7SA Specifications Ratings Coil (4 poles) Contacts Item Rated voltage 12 VDC 18 VDC 21 VDC 24 VDC 48 VDC 110 VDC Rated current (mA) 30 20 17.1 15 7.5 3.8 Coil resistance () 400 900 1,225 1,600 6,400 28,810 Max. voltage (V) Rated current (mA) 41.7 27.8 23.8 20.8 10.4 5.3 Coil resistance () 288 648 882 1,152 4,606 20,862 Max. voltage (V) Power consumption (mW) Approx. 360 110% Item Load Rated load Rated carry current Max. switching voltage Max. switching current Contact materials Resistive load 6 A at 250 VAC, 6 A at 30 VDC 6A 250 VAC, 125 VDC 6A Au plating + Ag alloy Approx. 420 Coil (6 poles) Item Rated voltage 12 VDC 18 VDC 21 VDC 24 VDC 48 VDC 110 VDC Power consumption (mW) 110% Approx. 500 Approx. 580 Note: 1. The rated current and coil resistance are measured at a coil temperature of 23C with tolerances of 15%. 2. The maximum voltage is based on an ambient operating temperature of 23C maximum. Characteristics Contact resistance *1 100 m max. Operating time *2 20 ms max. Response time *3 10 ms max. Release time *2 20 ms max. Must operate voltage 75% max. Must release voltage Maximum operating frequency 10% min. Mechanical Rated load Insulation resistance *4 Dielectric Strength *5 *6 36,000 operations/h 1,800 operations/h 1,000 M min. Between coil and contacts 4,000 VAC, 50/60 Hz for 1 min. Between contacts of different polarity 4,000 VAC, 50/60 Hz for 1 min. (except for followings) 4 poles (for poles 3-4 in 4-pole Relays), 6 poles (for poles 3-5, 4-6, and 5-6 in 6-pole Relays): 2,500 VAC, 50/60 Hz for 1 min. Between contacts 1,500 VAC, 50/60 Hz for 1 min. of the same polarity Vibration resistance Shock resistance Durability *7 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude) Destruction 1,000 m/s2 Malfunction 100 m/s2 Mechanical 10,000,000 operations min. (at approx. 36,000 operations/h) Electrical 100,000 operations min. (at the rated load and approx. 1,800 operations/h) Inductive load switching capability *8 (IEC60947-5-1) AC15 AC240V 2A DC13 DC24V 1A Failure rate (P level) (reference value *9) 5 VDC, 1 mA Ambient operating temperature *10 12 to 48 VDC: -40 to 85C (with no icing or condensation) 110 VDC: -40 to 60C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight 4 poles: Approx. 22 g 6 poles: Approx. 25 g Note: 1. The above values are initial values. 2. Performance characteristics are based on coil temperature of 23C. *1. The contact resistance was measured with 1 A at 5 VDC using the voltage-drop method. *2. These times were measured at the rated voltage and an ambient temperature of 23C. Contact bounce time is not included. *3. The response time is the time it takes for the normally open contacts to open after the coil voltage is turned OFF. Contact bounce time is included. Measurement conditions: Rated voltage operation, Ambient temperature: 23C *4. The insulation resistance was measured with a 500-VDC megohmmeter at the same locations as the dielectric strength was measured. *5. Pole 3 refers to terminals 31-32 or 33-34, pole 4 refers to terminals 43-44, pole 5 refers to terminals 53-54, and pole 6 refers to terminals 63-64. *6. When using a P7SA Socket, the dielectric strength between coil contacts/different poles is 2,500 VAC, 50/60 Hz for 1 min. When using PushIn Plus terminal sockets (P7SA-@F-ND-PU), the dielectric strength between coil contacts as well as between different poles is 4,000 VAC, 50/ 60 Hz for 1 min. *7. The durability is for an ambient temperature of 15 to 35C and an ambient humidity of 25% to 75%. For the durability performance to the load, refer to the Durability Curve. *8. AC15: cos = 0.3, DC13: L/R = 48-ms. *9. The failure rate is based on an operating frequency of 300 operations/min. *10. 12 to 48 VDC: When operating between 70 and 85C, reduce the rated carry current of 6 A by 0.1 A for each degree above 70C. 110 VDC: When operating between 40 and 60C, reduce the rated carry current of 6 A by 0.27 A for each degree above 40C. 3 G7SA Characteristics of Sockets Push-In Plus terminals Items Models Screw terminals 6 poles 4 poles 6 poles 4 poles 6 poles P7SA-10F-ND-PU P7SA-14F-ND-PU P7SA-10F(-ND) P7SA-14F(-ND) P7SA-10P P7SA-14P * With operation indicator LED/built-in diode P7SA-@F-ND(-PU): -20 to +70C * Without operation indicator LED/built-in diode P7SA-@F: -40 to +85C (with no icing or condensation) Ambient operating temperature Ambient operating humidity -40 to +85C (with no icing or condensation) 25% to 85% 5% to 85% 6 A *1 Continuous carry current Dielectric strength PCB terminals 4 poles Between coil and contact terminals Between contact terminals of different polarity Between contact terminals of same polarity 4,000 VAC for 1 min. 2,500 VAC for 1 min. 2,500 VAC for 1 min. 1,500 VAC for 1 min. 1,000 M min. *2 Insulation resistance Weight Approx. 58 g Approx. 70 g Approx. 44 g Approx. 59 g Approx. 9 g Approx. 10 g *1. When operating the P7SA-@F-ND-PU at a temperature between 50 and 70C, reduce the continuous current (6 A at 50C or less) by 0.25 A for each degree above 50C. When operating the P7SA-@F-ND at a temperature between 50 and 70C, reduce the continuous current (6 A at 50C or less) by 0.3 A for each degree above 50C. When operating the P7SA-@F at a temperature between 50 and 85C, reduce the continuous current (6 A at 50C or less) by 0.1 A for each degree above 50C. *2. Measurement conditions: For 500 VDC applied to the same location as for dielectric strength measurement. Engineering Data No. of operations (x 104 operations) Durability Curve G7SA-@A@B 1,000 700 500 DC1, 24 VDC 300 AC1, 240 VAC 100 70 50 DC13, 24 VDC 30 AC15, 240 VAC 10 7 5 3 1 0.1 0.3 0.5 0.7 1 3 5 7 10 Contact current (A) Total*1 Total*2 -10F 1 circuit -14F 7 P7SA-@F-ND P7SA-@F Contact current (A) Contact current (A) Ambient temperature and contact current P7SA-@F-ND-PU 7 15 20 6 20 12.6 17 5 16 10.2 14 4 4 12 7.8 11 3 3 8 5.4 8 2 2 4 3 5 1 1 0 0 0 0 5 0 -20 -10 0 10 20 30 40 50 60 70 80 Ambient temperature (C) P7SA-@F 6 24 P7SA-@F-ND -40 -30 -20 -10 0 10 20 30 *1. When using a G7SA-5A1B relay, be careful not to exceed the total current (24 A). (Example: at 50C, 5 contacts x 4.8 A) *2. Certification conditions for the TUV certification. Care should be taken not to exceed the total current. 4 40 50 60 70 80 90 Ambient temperature (C) G7SA Dimensions (Unit: mm) Relays with Forcibly Guided Contacts 4 poles G7SA-3A1B G7SA-2A2B Terminal Arrangement/ Internal Connection Diagram (Bottom View) Printed Circuit Board Design Diagram (Bottom View) (0.1 tolerance) G7SA-3A1B 13 max. 40 max. 24 max. 1 3.5 11 12 33 34 1 23 24 43 44 - 0.5 0.5 0 10.16 G7SA-2A2B 0 11 12 33 34 1 21 22 43 44 - 6 poles G7SA-5A1B G7SA-4A2B G7SA-3A3B Ten, 1.4 dia. Terminal Arrangement/ Internal Connection Diagram (Bottom View) (1.83) 13.97 11.43 5.08 5.08 Note: 1. Terminals 23-24, 33-34, and 43-44 are normally open. Terminals 11-12 and 21-22 are normally closed. 2. The colors of the cards inside the Relays are as follows: G7SA-3A1B: Blue and G7SA-2A2B: White. Printed Circuit Board Design Diagram (Bottom View) (0.1 tolerance) G7SA-5A1B 0 11 12 33 34 53 54 Fourteen, 1.4 dia. - 13 max. 50 max. 10.16 1 23 24 43 44 63 64 (1.83) 13.97 11.43 5.08 5.08 5.08 5.08 24 max. G7SA-4A2B 0.5 0 0.5 1 3.5 11 12 33 34 53 54 - 1 21 22 G7SA-3A3B 0 11 12 1 21 22 - Note: 1. Terminals 23-24, 33-34, 43-44, 53-54, and 63-64 43 44 63 64 are normally open. Terminals 11-12, 21-22, and 31-32 are normally closed. 31 32 53 54 2. The colors of the cards inside the Relays are as follows: G7SA-5A1B: Blue, G7SA-4A2B: White, and 43 44 63 64 G7SA-3A3B: Yellow. 5 G7SA Sockets Front-mounting Sockets Push-In Plus terminals 4 poles P7SA-10F-ND-PU Terminals Arrangement/Internal Connections Diagram (Top View) G7SA-3A1B Mounted G7SA-2A2B Mounted A1 (0) A2 (1) A1 (0) A2 (1) 12 34 44 24 12 34 44 22 11 33 43 23 11 33 43 21 3.4 61 35.4 LED indicator 100 22.5 4.5 35.4 (4) Note: 1. The numbers in parentheses are traditionally used terminal numbers. 2. Terminals 23-24, 33-34, and 43-44 are normally open. Terminals 11-12 and 21-22 are normally closed. Push-In Plus terminals 6 poles P7SA-14F-ND-PU Terminals Arrangement/Internal Connections Diagram (Top View) G7SA-5A1B Mounted A1 (0) A2 (1) A1 (0) G7SA-3A3B Mounted A2 (1) A1 (0) A2 (1) 3.4 61 LED indicator G7SA-4A2B Mounted 35.4 12 12 12 11 11 11 24 34 44 54 64 22 34 44 54 64 22 32 44 54 64 23 33 43 53 63 21 33 43 53 63 21 31 43 53 63 100 27.7 4.5 35.4 (4) Note: 1. The numbers in parentheses are traditionally used terminal numbers. 2. Terminals 23-24, 33-34, 43-44, 53-54, and 63-64 are normally open. Terminals 11-12, 21-22, and 31-32 are normally closed. Accessories (Order Separately) Short Bars (for P7SA-@F-ND-PU) XW5S-P2.5-@@ 5.2 x (No. of poles -1) +3.7 3 Application For Contact terminals (bottom) 23 Pitch 5.2 mm Compatible models For P7SA-@F-ND-PU No. of poles P (mm) 2 5.2 3 10.4 4 15.6 5 20.8 Colors Model * XW5S-P2.5-2@ Red (RD) Blue (BL) Yellow (YL) XW5S-P2.5-3@ XW5S-P2.5-4@ XW5S-P2.5-5@ Note: Use for crossover wiring of adjacent contact terminals (bottom) within one Socket. * Replace the box (@) in the model number with the code for the covering color. Color Options: RD = red, BL = blue, YL = yellow 5.2 P 6 1.6 Maximum carry current 24 A G7SA Front-mounting Sockets Screw terminals 4 poles P7SA-10F, P7SA-10F-ND Terminal Arrangement/Internal Connection Diagram (Top View) G7SA-3A1B Mounted G7SA-2A2B Mounted 44 33 34 33 44 43 43 24 22 34 * * 23 21 12 12 11 1 0 11 1 0 The above figure shows with the finger cover mounted. 2R 22.5 max. 5 9 max. * This display circuit is available only for "-ND" models. Note: Terminals 23-24, 33-34, and 43-44 are normally open. Terminals 11-12 and 21-22 are normally closed. 60.5 max. Ten, M3x8 Mounting Hole Placement Diagram (Top View) 14.50.2 Two, 4 dia. or M3.5 72 max. LED indicator 800.2 9 max. 4 dia. Note 1: The front view shows with the finger cover removed. 2: Only the -ND Sockets have LED indicators (orange) Screw terminals 6 poles P7SA-14F, P7SA-14F-ND Terminal Arrangement/Internal Connection Diagram (Top View) G7SA-4A2B G7SA-3A3B G7SA-5A1B Mounted Mounted Mounted 64 54 64 54 64 54 63 53 63 53 63 53 44 34 44 34 44 32 * * * 43 33 43 33 43 24 12 22 12 22 11 21 11 21 23 1 0 1 0 31 12 1 0 11 The above figure shows with the finger cover mounted. 2R 9 max. 30 max. 5 60.5 max. Fourteen, M3 x 8 * This display circuit is available only for "-ND" models. Note: Terminals 23-24, 33-34, 43-44, 53-54, and 63-64 are normally open. Terminals 11-12, 21-22, and 31-32 are normally closed. Mounting Hole Placement Diagram (Top View) Two, 4 dia. or M3.5 220.2 72 max. LED indicator 800.2 9 max. 4 dia. Note 1: The front view shows with the finger cover removed. 2: Only the -ND Sockets have LED indicators (orange). Accessories (Order Separately) Parts for DIN Track Mounting Refer to your OMRON website for details about PFP-@. 7 G7SA Back-mounting Sockets (for PCB) PCB terminals 4 poles P7SA-10P 0.5 50 max. 0.5 Terminal Arrangement/Internal Connection Diagram (Bottom View) 15 max. Mounting Hole Placement (Bottom View) (0.1 tolerance) G7SA-3A1B Mounted 11 12 0 33 34 - 41.5 max. 1 23 24 43 44 G7SA-2A2B Mounted 0 (11.1) 0.4 (11.1) 3.5 0.8 Three, 2.6 dia. (for M3 tapping screws) 4.1 11 12 4.10.2 10.16 33 34 - 13.97 (7.14) 11.43 5.08 1 21 22 Three, 3.2 dia. (for M3 tapping screws) 39.90.2 24.80.2 5.08 Ten, 1.1 dia. 43 44 Note: Terminals 23-24, 33-34, and 43-44 are normally open. Terminals 11-12 and 21-22 are normally closed. 24.8 39.9 PCB terminals 6 poles P7SA-14P 0.5 60 max. Terminal Arrangement/ Internal Connection Diagram (Bottom View) 0.5 15 max. Mounting Hole Placement (Bottom View) (0.1 tolerance) G7SA-5A1B Mounted 0 11 12 33 34 53 54 49.90.2 - 1 41.5 max. 23 24 43 44 63 64 G7SA-4A2B Mounted 0 11 12 0.4 (11.1) (11.1) 3.5 0.8 Three, 2.6 dia. (for M3 tapping screws) 21 22 49.9 11.43 5.08 5.08 5.08 5.08 43 44 63 64 G7SA-3A3B Mounted 0 11 12 31 32 53 54 1 21 22 43 44 63 64 - 24.8 13.97 - 1 Three, 3.2 dia. (for M3 tapping screws) 10.16 (7.14) 4.1 4.10.2 33 34 53 54 Fourteen, 1.1 dia. 24.80.2 Note: Terminals 23-24, 33-34, 43-44, 53-54, and 63-64 are normally open. Terminals 11-12, 21-22, and 31-32 are normally closed. Certified Standards Relays with forcibly guided contacts Sockets G7SA Screw terminals / PCB terminals P7SA-@F-ND / P7SA-@P * EN Standards, VDE Certified EN 61810-1 (Electromechanical non-specified time all-or-nothing relays) EN 50205 (Relays with forcibly guided (linked) contacts) * UL standard UL508 Industrial Control Devices * CSA standard CSA C22.2 No. 14 Industrial Control Devices * South Korea S-mark certified (Rated voltage 24VDC only) KS C IEC 61810-1 EN 50205 * CQC GB/T 21711.1 * EN Standards, VDE Certified EN 61984 * UL standard UL508 Industrial Control Devices * CSA standard CSA C22.2 No. 14 Industrial Control Devices Push-In Plus terminals P7SA-@F-ND-PU * EN Standards, TUV Certified EN 61984 * UL standard UL 508 Industrial Control Devices * CSA standard CSA C22.2 No.14 Industrial Control Devices Forcibly Guided Contacts (from EN 50205) If an NO contact becomes welded, all NC contacts will maintain a minimum distance of 0.5 mm when the coil is not energized. Likewise if an NC contact becomes welded, all NO contacts will maintain a minimum distance of 0.5 mm when the coil is energized. 8 G7SA Safety Precautions Be sure to read the Common Precautions for All Relays with Forcibly Guided Contacts at the following URL: http://www.ia.omron.com/. Warning Indications Release hole Precautions for Safe Use Supplementary comments on what to do or avoid doing to use the product safely. Precautions for Correct Use Supplementary comments on what to do or avoid doing to prevent failure to operate, malfunction, or undesirable effects on product performance. Terminal (insertion) hole Short bar insertion holes Precautions for Safe Use Push-In Plus Terminal Sockets (P7SA-@F-ND-PU) * Do not wire anything to the release holes. * Do not tilt or twist a flat-blade screwdriver while it is inserted into a release hole on the terminal block. The terminal block may be damaged. * Insert a screwdriver into the release holes at an angle. The terminal block may be damaged if the flat-blade screwdriver is inserted straight in. * Do not allow the flat-blade screwdriver to fall when you are holding it in a release hole. * Do not bend a wire past its natural bending radius or pull on it with excessive force. Doing so may cause the wire disconnection. * Do not insert more than one wire into each terminal insertion hole. * To prevent wiring materials from smoking or igniting, confirm wire ratings and use the wiring materials given in the following table. Recommended wire Stripping length (Ferrules not used) 0.25 to 1.5mm2/AWG24 to 16 8 mm * Insert a flat-blade screwdriver all the way to the bottom of the release hole. If the flat-blade screwdriver is not inserted correctly, the wire may not be connected correctly. * When crossover wiring with wires or short bars, make sure not to insert them in the wrong position. It may cause a short circuit, a malfunction, or a failure. Screw Terminal Sockets (P7SA-@F(-ND)) * Use one of the following wires to connect to the P7SA-@F(-ND). Stranded wire: 0.75 to 1.5 mm2 Solid wire: 1.0 to 1.5 mm2 * Tighten the screws of the P7SA-@F(-ND) to a torque of 0.78 to 0.98 N*m. Tighten firmly so as not to have any loose wires. Cleaning The G7SA is not of enclosed construction. Therefore, do not wash the G7SA with water or detergent. Mounting The G7SA can be installed in any direction. Mounting and Removing the Relays <Using with P7SA-@F-ND-PU Push-In Plus terminal sockets> * After mounting the relay, make sure to lock the lock hook. If not, the relay may become loose upon vibration or impact. * When removing the relay, (1) unlock the lock hook on the release side, (2) then press the release lever. * You can release the locked block easily by inserting a tip of a flat screwdriver into the square hole. With the relay mounted Removing the relay Precautions for Correct Use Wiring * The coil terminals have polarity (+, -). Inverting the polarity when wiring the terminals will cause the unit not to operate. * The release time and the response time of the G7SA will be longer Lock hook when using the P7SA-@F-ND(-PU) because it has a built-in diode to absorb coil surge. Because of that, confirm operation under actual Release lever (1) (2) conditions before using the P7SA-@F-ND(-PU). <Using with P7SA-@F-ND-PU Push-In Plus terminal sockets> * If there is lubrication, such as oil, on the tip of the flat-blade screwdriver, the flat-blade screwdriver may fall and possibly injure a worker. * Do not insert short bar in the hole for wire or screw driver, it may cause the result of failure of pull out. If insert short bar in the hole for wire or screw driver and try to pull out, it may cause damage for short bar or socket. 9 G7SA Push-In Plus Terminal Sockets (P7SA-@F-ND-PU) 1. Connecting Wires to the Push-In Plus Terminal Block 3. Remove the flat-blade screwdriver from the release hole. Part Names of the Terminal Block 3 1 Flat-blade screwdriver 3 Release hole 1 10 to 15 Terminal (insertion) hole 2 2 Wire 3. Recommended Ferrules and Crimp Tools Recommended ferrules Applicable wire Connecting Wires with Ferrules and Solid Wires Insert the solid wire or ferrule straight into the terminal block until the end strikes the terminal block. (mm2) Ferrule Conductor Length (AWG) (mm) 0.5 10 AI 0,5-8 H0.5/14 216-201 12 AI 0,5-10 H0.5/16 216-241 8 10 AI 0,75-8 H0.75/14 216-202 10 12 AI 0,75-10 H0.75/16 216-242 8 10 AI 1-8 H1.0/14 216-203 10 12 AI 1-10 H1.0/16 216-243 18 1/1.25 18/17 Terminal (insertion) hole 8 10 AI 1,5-8 H1.5/14 216-204 10 12 AI 1,5-10 H1.5/16 216-244 1.25/1.5 17/16 Ferrules or solid wires * If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wire. Connecting Stranded Wires Use the following procedure to connect the wires to the terminal block. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be between 10 and 15. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, insert the wire into the terminal hole until the end strikes the terminal block. 3. Remove the flat-blade screwdriver from the release hole. 3 1 8 10 20 0.75 Release hole Stripping Recommended ferrules length (mm) Wago (Ferrules Phoenix Contact Weidmuller used) product product product Flat-blade screwdriver CRIMPFOX6 CRIMPFOX6T-F PZ6 roto CRIMPFOX10S Recommended crimp tool Variocrimp4 Note: 1. Make sure that the outer diameter of the wire coating is smaller than the inner diameter of the insulation sleeve of the recommended ferrule. 2. Make sure that the ferrule processing dimensions conform to the following figures. 8 to 10 mm 1.9 mm max. 2.6 mm max. Recommended Flat-blade Screwdriver 3 1 Use a flat-blade screwdriver to connect and remove wires. Use the following flat-blade screwdriver. 10 to15 The following table shows manufacturers and models as of 2015/Dec. 2 2 Stranded wires Side Front 2.5 mm dia. Checking Connections * After the insertion, pull gently on the wire to make sure that it will not come off and the wire is securely fastened to the terminal block. * If you use a ferrule with a conductor length of 10 mm, part of the 0.4 mm 2.5 mm conductor may be visible after the ferrule is inserted into the terminal block, but the product insulation distance will still be satisfied. Model SZS 0,4x2,5 SZF 0-0,4x2,5 * Manufacturer Phoenix Contact 2. Removing Wires from the Push-In Plus Terminal Block ESD 0,40x2,5 Wera Use the following procedure to remove wires from the terminal block. 0.4x2.5x75 302 Wiha The same method is used to remove stranded wires, solid wires, and AEF.2,5x75 Facom ferrules. 210-719 Wago 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, remove the wire from the terminal insertion hole. SDI 0.4x2.5x75 Weidmuller 10 * OMRON's exclusive purchase model XW4Z-00B is available to order as SZF 0-0,4x2,5 (manufactured by Phoenix Contact). Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron's sole obligation hereunder shall be, at Omron's election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer's application or use of the Product. At Buyer's request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron's representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. OMRON Corporation Industrial Automation Company Authorized Distributor: Kyoto, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, 2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC 2895 Greenspoint Parkway, Suite 200 Hoffman Estates, IL 60169 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 (c) OMRON Corporation 2000-2016 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_12_1_0617 Cat. No. J120-E1-03 0916 (0100)